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Joey | 05 Aug 2025 - 07:59:00 |
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Why Choose StruCell® PVC Foam for Your Next Project? When it comes to high-performance core materials for marine, automotive, and industrial applications, structural PVC foam stands out as a superior choice. UNION COMPOSITES, a leading PVC foam board manufacturer, specializes in StruCell® PVC foam, a DNV GL-certified material designed for durability, weight reduction, and structural integrity. In this blog, we’ll explore the benefits, applications, and key features of rigid PVC foam sheets, and why they outperform traditional materials like plywood, aluminum honeycomb, and PE foam. What is PVC Foam? PVC foam is a lightweight, closed-cell polymer material made by foaming polyvinyl chloride (PVC) resin. Unlike standard soft PVC, structural PVC foam is rigid, load-bearing, and engineered for high-strength applications. Key Properties of StruCell® PVC Foam: ✔ Closed-cell structure (>95%) – Prevents water absorption (<1.5%) ✔ High strength-to-weight ratio – Up to 6.2 MPa compressive strength ✔ Thermal & chemical resistance – Stable from -50°C to +80°C ✔ Fire-retardant (UL94 V-0) – Ideal for marine and aerospace use ✔ CNC-machinable – Precision cutting (±0.2mm tolerance) Top Applications of PVC Foam Boards 1. Marine Industry Marine-grade PVC foam is widely used in: Boat hulls & decks Bulkheads & interior panels Yacht & houseboat construction StruCell® PVC foam is saltwater-resistant and UV-stable, making it perfect for harsh marine environments. 2. Automotive & RV Manufacturing PVC foam for automotive reduces weight while maintaining strength in: RV & campervan walls Refrigerated truck insulation High-performance vehicle panels 3. Wind Energy & Aerospace PVC foam for wind turbine blades provides lightweight reinforcement, while aerospace-grade PVC foam meets stringent fire safety standards. UNION PVC Foam Grades – Which One is Right for You? UNION COMPOSITES offers a range of rigid PVC foam sheets in different densities: Product Density (kg/m³) Key Features Best For StruCell® P45 45 Thermal insulation Refrigerated trucks, LNG carriers StruCell® P80 80 UV & corrosion-resistant Marine hulls, offshore platforms StruCell® P130 130 Gloss-finished surface Aerospace interiors, premium automotive panels StruCell® P250 250 Ultra-high strength Defense, industrial tooling Why Choose UNION COMPOSITES as Your PVC Foam Supplier? ✔ DNV GL & ISO 9001 certified ✔ 20-30% cost savings vs. EU/US brands ✔ Fast delivery (5-7 days for samples, 15-20 days for bulk orders) ✔ Custom CNC cutting & surface treatments Request a free sample today and experience the best structural PVC foam for your project! Final Thoughts Whether you're building a boat, RV, wind turbine, or aerospace component, StruCell® PVC foam delivers unmatched performance. As a trusted PVC foam manufacturer, UNION COMPOSITES provides high-quality, cost-effective solutions for demanding applications. Explore our full range of PVC foam products and get expert advice today! |